Basics of Power Factor....

 

 

 (Last update.... 17th August 2013 )

 

Power Factor, Power Factor correction, value of capacitors required etc…..

 

Power Factor:

 

In alternating current circuits, alternating voltage and alternating current are not always necessarily in phase with each other. i.e. to say, the current flowing in any circuit component, which is a result of applied voltage, follows the voltage wave form with a time gap. This time gap could be either ahead of the voltage applied or it could be behind the voltage applied. In circuit with a lot of inductance present, the current is behind the voltage applied. In such cases the current is said  to be “lagging” the voltage, as if it is a bit reluctant to flow. The amount of “lag” depends on the amont of inductance present. In circuits with a lot of capacitance present, the voltage follows the current, as if the voltage is reluctant to change. In such cases the current is said to be “leading” the voltage.

 

Imagine a simple circuit with a resistor connected to a dc voltage through a switch. The moment the switch is closed, the dc voltage of the source appears across the resistor. The resistor immediately starts carrying a current which is equal to Voltage / Resistance. ( V/R ). The current stops flowing immediately when the switch is opened. The situation is some what different when the resistor is replaced by an inductor. At the time of switching on the switch, there is a sudden change in the level of voltage which is seen by the inductor, from zero volts to V volts. As we know, the inductor always opposes any change in the state of current which is carrying. It tries to hold on to the existing state of current in it. If the voltage and current waveforms are sinusoidal, then cosine of the angle between the voltage and current waveforms is called Power Factor.

 

Why cosine? Why not sine or tan?

 

Power is Multiplication of Voltage and Current. But if the voltage and current are not in phase with each other, simple multiplication does not result into power. Power is therefore, multiplication of voltage and only that compoent of current which is in phase with voltage. i.e. P= V x I x cos Ø. This explains why cosine and not sine or tangent of the angle!

 

Imagine that you want to go to a bank and deposit your money. When you reach the bank you find that bank is closed. So you come back with the cash without delivering. By the time you reach home, bank is again opened. You start again from home, reach the bank but find that bank is again closed. That is to say your money does not get transferred to the bank because opening of the bank and you reaching  the bank does not synchronize. In other words, the two actions are not in phase with each other. Simiarly, if the current is not phase with the voltage it does not create any transfer of power from source to the load. The current simply travels without any result. This is called wattless power. It does not result into “watts” or power.

 

 

 

 

In case of DC, the voltage and the current are always in synchronism with each other and therefore, there is no question of power factor.

 

In a celing fan the power factor is typically around 0.7 . This means that only 70 % of the current drawn from the supply lines is utilised in generating mechanical power by way of rotating the blades. It is inefficient use of current provided by the Electric Supply Company. The energy meter fitted in the incoming line, however, records actual energy consumed, taking into account the low power factor of 0.7. Therefore, one does not pay more for making poor use of current. However, the electricity company advises consumers to improve power factor and make better use of the current supplied by them, so that they need not lay thick copper cables for everyone.

 

In industrial environment, the situation is commercially different. Poor power factor by industries is penalised by noting the power factor separately. Industrial consumers of power therefore take measures to improve the power factor by putting capacitors to compensate the inductance of motors in the factory.

 

Click here to see how to calculate the capacitorrs required.

 

 

Download PDF version of these pages.

 

 

 

 

Block Diagram

 

 

Ramp Circuit

 

Speed Amplifier

 

Current Amplifier

 

 Firing Circuit

 

Power Circuit

 

Types of DC drives 

 

 

 Checking Thyristor

 

Voltage feedback Vs Tacho feedback

 

Current Limit

 

Constant HP & constant Torque

 

Field Weakening

 

Using CRO 

 

 

Motor runs at full speed

 

Fuses Blow

 

Hunting in speed

 

Motor gives jerks

 

Belts vibrate

 

Speed control not satisfactory 

 

 

Speed drops on load

 

Motor overheats

 

Sparking on commutator

 

DC drives and Power Factor

  

Your comments and suggestions 

 

Drive stops all of a sudden 

 

Motor not able to drive the load

 

DC to DC isolation

 

 Motor or Drive?

 

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