Drive stops all of a sudden without any indication.....

 

 

 

 

 

Many a times, dc motor stops all of a sudden, without giving any indication. On quite a few occasions, the motor starts running again without doing anything. This is, most of the time, due to poor electrical contact which “enables” the DC drive.  Normally a closed contact is used to “enable” the DC drive. If the contact resistance increases due to accumulation of dust, such observations are commonly seen. By putting the Electrical Power off, and doing resistance measurement of contact used for “enable” function of the drive, reveals the cause of the problem. Resistance values more than 1 or 2 ohms indicates that the contact condition is poor and is likely to show higher reisistance any time during operation. Cleaning the contact with “Electrical Contact Cleaner” or CTC ( Carbon Tetra Chloride ) solves this problem.

Since the drive is disabled when contact resistance is high, this does not blow fuses while the motor stars running on its own again. Reference is again routed through ramp circuit and motor does not experience jerks while restarting. Low values of Ramp acceleration timing may blow fuses in such situtations.

 

 

 

 

 

Download PDF version of these pages.

 

 

 

 

Block Diagram

 

 

Ramp Circuit

 

Speed Amplifier

 

Current Amplifier

 

 Firing Circuit

 

Power Circuit

 

Types of DC drives 

 

 

 Checking Thyristor

 

Voltage feedback Vs Tacho feedback

 

Current Limit

 

Constant HP & constant Torque

 

Field Weakening

 

Using CRO 

 

 

Motor runs at full speed

 

Fuses Blow

 

Hunting in speed

 

Motor gives jerks

 

Belts vibrate

 

Speed control not satisfactory 

 

 

Speed drops on load

 

Motor overheats

 

Sparking on commutator

 

DC drives and Power Factor

  

Your comments and suggestions 

 

Drive stops all of a sudden 

 

Motor not able to drive the load

 

DC to DC isolation

 

 Motor or Drive?

 

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