DC to DC isolation in DC drives.....

 

 

 

 

 

...Read further to know more about the reasons

 

 

There are different levels of voltages present in a DC drive. These levels differ widely from voltages as low as millivolts to 440 volts. Refering the block diagram of a typical Drive, one will notice that the components which have both voltages, very high and very low, present around them are Pulse Transformers. These are connected to gate and cathode of thyristors on one side and pulses of 15 to 24 volts on the other side.

 

In addition to above, if voltage feedback arrangement is used for speed control of the motor, high voltage of armatuere is present on components around speed amplifier. This armature voltage is only divided to a lower value by reisistor network but not Isolated galvanically. That means the components like ICs, resistors, capacitors, transistors are all at high level of voltage unless isolated. Lack of isolation has disadvantages like..

 

a)    unsafe surrounding for trouble shooting.

b)    faults reflect on PCBs in a very damaging manner, destroying PCBs and components making these  irrepairable.

 

DC to DC isolators are available commercially as ready made boxes, and these are used to isolate 440 volts of armature to typcial 0-10 volts level before connecting to feedback circuit. Typical DC to DC isolators have two power supplies inside. One is used for modulator on input side, and the second one is used for the De-modulator on output side, with a transformer in between isolating two circuits galvanically.

 

  

Typical specifications of a DC to DC isolator include whether the input / output is unipolar or bipolar, whether the input can accept 0-10 volts as well as 0/4-20 mA, whether output is 0-10 volts or 0/4-20 mA, what is the operating supply voltage etc. There are some isolators for isolating “Armature Voltage Feedback” which do not require external power supply!

 

The other area requiring DC to DC isolation is a case where two Control panels of different make having different polarity constraints need to be interconnected. It is essential to isolate signal and use any one terminal of output as “ground”.  

 

 

 

 

 

 

Download PDF version of these pages.

 

 

 

Block Diagram

 

 

Ramp Circuit

 

Speed Amplifier

 

Current Amplifier

 

 Firing Circuit

 

Power Circuit

 

Types of DC drives 

 

 

 Checking Thyristor

 

Voltage feedback Vs Tacho feedback

 

Current Limit

 

Constant HP & constant Torque

 

Field Weakening

 

Using CRO 

 

 

Motor runs at full speed

 

Fuses Blow

 

Hunting in speed

 

Motor gives jerks

 

Belts vibrate

 

Speed control not satisfactory 

 

 

Speed drops on load

 

Motor overheats

 

Sparking on commutator

 

DC drives and Power Factor

  

Your comments and suggestions 

 

Drive stops all of a sudden 

 

Motor not able to drive the load

 

DC to DC isolation

 

 Motor or Drive?

 

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